How To Cut And Form A Cone From Sheet Metal

I used aluminum sheet coil but you could use paper or any flat material.

How to cut and form a cone from sheet metal.

Drill a few holes through the overlapping rectangular shape. Metal projects welding projects metal crafts cone template sheet metal work sheet metal fabrication math formulas metal working tools metal art. Turn the material not the scissors when cutting. It allows you to determine either the size of raw material needed or the number of gore sections to fit on your available material.

Cut out the semicircle with scissors. With the semicircle aligned on the straight edge of the paper only the curved part needs to be cut. Step 5 roll the template into a cone shape overlapping the sheet metal by 1 2 inch then drill a few holes along the seam and seal it closed by placing rivets in the drilled holes. You can find cone calculators online.

View the cone instructions below to learn how to manually layout the flat pattern for a truncated cone in single or multiple gore sections. Overlap one cut side onto the other. Here is one way to make a cone from flat stock. To mark holes or lines around the cone check holes or lines and enter number of incremetns.

Depending on how deep you want the cone stop where needed. Enter hole slant height up slanting edge of the cone and hole diameter and hit draw. As you do this you will see the circle begin to contract into a cone. Sheet metal cone calculator.

Beginning at the cut push the pieces of sheet over each other. Cut out your cone template from the sheet metal using your tin snips then file the edges smooth to avoid cutting yourself or someone else with the cone. The cone has a diameter at the top smaller than the diameter at the bottom and to accurately trace the shape onto sheet metal you need to make a template out of construction paper. People also love these ideas.

This will form the bottom edge of the cone so make cuts as neat as possible.