How To Fix Pin Holes In Sheet Metal

Here s a few tips on repairing rust holes in car body panels.

How to fix pin holes in sheet metal.

Leave the epoxy to dry harden and cure thoroughly for at least one hour. Reach underneath the metal if you re able to or push the patch through the hole. The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia. Mix epoxy according to the instructions on the package.

A hole is drilled through both pieces of metal and the rivet is passed through both holes. Using lineman s pliers the plug is cut to shape slowly snipping into a circle. A filler for the holes is needed i used some soft copper from a pipe hanging fixture hammered flat it was a perfect thickness for this application. You can then trace the hole on to the backer with a marker.

Pop riveting is a technique used to join together two pieces of metal or plastic with rivets. In this video im showing you the process i use to do small rust repairs where a complete panel. Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. Insert the metal patch behind the hole.

For thicker sheet metal an old copper penny might be a quick source of material. The most permanent repair to a hole in sheet metal is to weld the hole shut. The welding process actually adds new steel to the thin steel and can result in a repaired spot that is stronger than the original metal. The complexity of welding increases as the thickness of the material decreases.

Easy to do and really strong. Keep it stuck in place by spreading a little bit of the body filler around its edges. The patch should completely cover the hole. Or less holes in steel aluminum fiberglass and plastic body panels while minimizing sanding damage and the amount of required surface preparation.

Start by drilling a small hole in the center of a backer and lay it over the rust. Stir the mixture with a putty knife.