How To Cut Aluminum Sheet With Circular Saw

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Jig saw or reciprocating saw.

How to cut aluminum sheet with circular saw.

Simple way to cut aluminum. Press the base plate of your saw against an edge where you want to start cutting. Both have pros and cons. Depending on how tight the curves are either a recip saw or a jig saw will be the tool for the job.

Adjust the depth of the saw blade to the thickness of the aluminum. A metal cutting circular saw relies on different methods and angles to work and it comes with a whole set of safety hazards that you might not be aware of. For thicker sheets of aluminum use a blade with just six teeth per diameter inch. Brace the metal by applying pressure with your nondominant hand holding it at least 2 feet 0 61 m away from your saw.

The recip saw has a longer stroke and more power so it will cut faster. To ensure you perform the cut safely and effectively we ve answered some of the top questions asked about cutting metal with a circular saw. The jig saw can make tighter turns. First you need a way to clamp the material in place.

Makita for the most part for trimming shaving and cutting thinner sheet i just run the blade dry it s easier and less to clean up. Not so much for curves. While you can use a circular saw or table saw the preferred way is with a miter saw. Brace the corrugated metal with your nondominant hand and start to cut.

Place a straight edge over the mark and make a cut line for the circular saw using a marker. The biggest risk of cutting aluminum with a circular saw is the blade grabbing the material if the blade catches on the material you risk injury. Obviously the circular saw is great for straight cuts. If the blade grabs the material during the cut it can pinch the blade and damage the blade and can also hurt the operator for this reason you want it clamped in place.

Take the old cutting blade off the circular saw and attach the carbide or aluminum cutting blade.

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