How To Cut Acrylic Sheet With Router

Draw the cut line onto the plexiglass with a marker. Be sure to use a compressor to keep the sheet in position to avoid chipping and more time needed to polish the cut. Make sure that the acrylic is held down securely.

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Rotate the piece so that the cut line is on the edge of the work surface.

How to cut acrylic sheet with router.

For best results use another tool like the earlier mentioned table saw to cut your acrylic roughly before getting a more exact finish with the router. Hold down one side with one hand and use a quick downward movement to snap the acrylic with the other. If it s not it can vibrate or flex ruining your cut. Follow the line in front of the tool instead of concentrating on the cutting edge itself this will help to stay in a straight line.

When cutting acrylic you won t get the best result using wood cutting bits as cutting and chip removal. Score the line in the acrylic with a plastic scoring blade. Make sure the cutting attachment is cutting straight up and down and not at an angle. Use a straight edge to draw a straight line cut or trace any templates or patterns that you may have directly onto the sheet.

Using your ruler as a guide run a plastic scoring blade along the cutting line trying to make one continuous line with gentle even pressure. Take the acrylic out of the clamps. Pull the blade towards you along the line. Cutting acrylic with your industrial cnc router step 1.

Begin cutting along the line you made when preparing the acrylic sheet. Routers can be used to cut acrylic for both curved and straight cuts. Insert the acrylic cutting bit into the router and lock it into place. It should break cleanly along the cut line.

Secure the sheet to the table with clamps.